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How automated storage systems improved warehouse efficiency?
In the era of economic integration, technological advancements have created favorable conditions for international trade. This has driven the rapid growth of the logistics and warehousing industry, with automated storage solutions being widely invented and adopted. These innovations have sparked an industrial revolution, redefining the way warehouses operate. Efficiency is no longer just a competitive advantage for businesses but a necessity for sustainable growth in the future.
The breakthroughs brought by automated systems have encouraged businesses operating manual warehouses to gradually transition to automated storage systems. Every warehouse has its own unique characteristics in terms of layout, types of goods, and management methods. Therefore, the Automated Storage Rack Catalog will help you identify which system is best suited for your warehouse needs.
Automated storage rack systems significantly reduce the time required for locating goods during inbound and outbound operations. With technology that identifies the location of items and transmits commands to automated picking robots, tasks that previously took hours can now be completed within minutes. Additionally, the risks of accidents are greatly minimized.
A real-world example illustrates the efficiency of automated storage systems:
A fast-moving consumer goods company in the United States reported a 39% reduction in order fulfillment time after implementing the ASRS (Automated Storage and Retrieval System). This allowed their workforce to focus on higher-value tasks such as quality control and customer service.
Increase storage space by up to 69% with the Eurorack WiFi Shuttle robotic racking system
No matter how large a warehouse is, without a smart and optimized storage solution, it cannot match the efficiency of a medium-sized warehouse equipped with an intelligent storage system.
Maximizing space utilization is a significant challenge for warehouses, especially in areas with rapid economic growth where real estate costs are soaring. Smart racking systems can make full use of warehouse height for storage or create additional working tiers, enabling facilities to store more goods within the same footprint. This helps businesses save substantial costs on leasing or constructing new warehouses.
A practical example demonstrates this benefit:
A warehouse storing canned milk products in Australia maximized its storage capacity by implementing the Wi-Fi Shuttle robotic racking system, achieving 69% density utilization without expanding its premises.
Inventory management demands considerable time and meticulous attention, as errors can result in overstocking, shortages, or expired products. A smart warehouse that combines automated storage systems with WMS (Warehouse Management System) software enables real-time inventory tracking with exceptional accuracy.
A notable case study:
A pharmaceutical company in the United States installed an intelligent warehouse management system, which reduced inventory discrepancies by over 95% while ensuring compliance with strict regulatory standards.
Accurate inventory management with smart software system
Automated warehouses significantly reduce dependency on manual labor, helping to save a considerable portion of operational budgets. Efficient warehouse design and space utilization further lower energy consumption, driving additional cost savings.
A practical benefit:
An electronics distribution center in Australia reported annual savings of over USD 200,000 after transitioning from industrial racks to automated racking systems. This shift optimized fuel consumption and reduced reliance on manual labor.
Warehouse operations are inherently high-risk, especially when handling heavy goods from elevated heights, which can lead to accidents due to lack of visibility or concentration. Automated systems mitigate these risks by performing such tasks autonomously.
For instance:
A cold storage company observed a 59% reduction in workplace injuries after implementing automated pallet-handling robots and cranes.
Regardless of warehouse operating models, automated storage systems can be applied across various industries, including retail, manufacturing, pharmaceuticals, packaging, furniture, heavy industries, and cold storage.
The flexibility and adaptability of these systems make them an ideal solution for businesses of all sizes and sectors.
Eurorack installs mobile storage racking system in cold storage
Before investing in an automated warehouse, businesses must assess whether their current infrastructure is compatible with automation equipment. Factors such as warehouse size, floor sturdiness, and load capacity are crucial to ensure the system operates effectively.
The warehouse must be spacious enough for the automated system to function optimally, and the floor must be robust enough to support racks that can hold hundreds to thousands of tons. Proper evaluation is critical to avoid safety hazards, compensation costs, or reinvestment in case of any issues. Therefore, a thorough survey and assessment of the warehouse's current condition are essential before moving to the next phases.
The initial investment in automation systems is significant and may impact business operations or delay investments in other high-return activities. Conducting a detailed analysis and allocating costs wisely is crucial to ensure the financial feasibility of the project.
The success of an automated racking system heavily depends on the expertise, support, and after-sales service provided by the supplier. A capable supplier ensures the system runs efficiently and remains durable over time.
A reliable supplier often has a proven track record, serves major companies, and offers a dedicated maintenance and support plan.
For instance, global companies like Nestle, Pepsico, Ajinomoto, DKSH, FrieslandCampina, and others have trusted the automated robotic racking systems from Eurorack. Known for its expertise in manufacturing traditional and intelligent automated racking systems, Eurorack also serves as a professional consultant.
The experienced engineering team at Eurorack will conduct on-site warehouse assessments to propose solutions that enhance operational efficiency while maintaining cost optimization.
Eurorack ensures transparency and reliability in warranty policies and after-sales services. The company offers 24/7 remote technical support for minor issues and responds promptly on-site for complex cases.
Automated storage systems are no longer a novelty; they are a necessity in modern warehouses to enhance productivity, improve safety, and reduce costs across industries. To stay ahead of the competition, businesses must view automation as a strategic investment.
For a firsthand experience of how intelligent racking systems operate in warehouses and factories, contact:
Eurorack Mechanical JSC
5/3 Doan Thi Diem Street, Ward 1, Phu Nhuan District, Ho Chi Minh City, Vietnam
Phone: ( 84) 906 364 058
Email: info@eurorack.com | sales@eurorack.com
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