Eurorack Pallet Shuttle Racking

Eurorack Pallet Shuttle Racking

Pallet Shuttle Racking System is a smart storage solution where robots move along rails within storage channels to load and unload pallets. This system saves costs and time while minimizing the need for forklifts to enter warehouse aisles.

Introduction to the Pallet Shuttle Racking System

Overview Video of Eurorack Pallet Wifi Shuttle Racking

The pallet shuttle racking system is a highly efficient alternative to traditional storage methods. It supports both First In, First Out (FIFO) and Last In, First Out (LIFO) principles under various storage conditions, such as cold storage, food and beverage production, pharmaceuticals, and more.

Designed and built according to the specific needs of each business, the Pallet Shuttle System offers practical applications for daily warehouse operations. This semi-automated storage system has improved workflow processes and enhanced warehouse efficiency. Today, Pallet Shuttle has become a modern, smart storage trend, chosen by many large enterprises.

Eurorack Pallet Shuttle Racking

Work smart and maximize storage performance with​ with Eurorack Wi-Fi Shuttle Robots

Specifications of the Wifi Robot Pallet Shuttle Racking

  • Load Capacity: Up to 2000 kg/pallet ≈ 4409.24 pounds/pallet
  • Number of Levels: 3–6 levels (depending on warehouse height)
  • Pallets per Lane: 15 pallets (adjustable based on system depth)
  • Loading Speed: 40 m/min ≈ 131.23 ft/min
  • Unloaded Speed: 70 m/min ≈ 229.66 ft/min
  • Deceleration Rate: 0.5 m/s ≈ 1.64 ft/s
  • Battery Lifespan: 5 years
  • Full Charging Time: 5 hours
  • Operating Time: 8–12 hours (depending on warehouse temperature)
  • Material: Premium stainless steel
  • Coating: Anti-oxidation powder coating
  • Technology: Sensors imported from Germany
  • Robot Type: Eurorack Wi-Fi Shuttle
  • Manufacturer: Eurorack Mechanical Joint Stock Company
  • Production Location: Vietnam

Eurorack Pallet Shuttle Racking

The Eurorack Wifi Shuttle Robot can travel at 229.66 ft/min when unloaded and 131.23 ft/min when carrying a load

Components of the Eurorack Pallet Shuttle System

  • Eurorack Pallet Shuttle: Performs the main function of automatically transporting goods into and out of the racking system.
  • Controller: The Wi-Fi Shuttle Robot can be monitored and controlled via devices like industrial tablets and Wi-Fi-connected phones (iOS, Android).
  • Battery and Mobile Charger: Compact design, easy to move and use. Lithium-ion batteries ensure safety.
  • Uprights: Omega-shaped rolled steel uprights with superior load-bearing capacity.
  • Bracing: Horizontal and diagonal braces strengthen the uprights and distribute load forces across the system.
  • Rails: Guide rails for the robot to transport goods accurately and safely, often treated with zinc plating for durability.
  • Pallet Positioning Guide: Placed at the aisle entrance to assist forklifts in accurately positioning pallets on the robot.
  • Protective Guards: These components reduce direct forklift impact on the racking system, especially the uprights. Made of premium steel, 2–3 mm thick, with anti-rust powder coating, providing elasticity and impact resistance.

components-of-pallet-shuttle-rack

Eurorack's Shuttle Racking is designed for durability, ensuring high load capacity and reliable performance for over 10 years

Key Advantages of the Eurorack Pallet Shuttle System

High Quality and Durable Performance in All Environments

The Eurorack Pallet Shuttle System, along with its Wi-Fi Shuttle Robots, is designed based on German technology. Sensors are fully imported from Germany, enabling robust and stable operation in any warehouse environment, from dusty production areas to cold storage.

The system is manufactured according to ISO 9001:2015 standards, ensuring reliability with a lifespan of over 15 years. Each rail can store up to 15 pallets (or more, depending on warehouse density), with a maximum pallet load capacity of 2000 kg ≈ 4409.24 pounds/pallet.

Obstacle Detection and Human Sensing

Equipped with laser sensors at both ends, the robot can detect obstacles or people from a distance of 2 meters ≈ 6.56 ft, enabling emergency stops to minimize collisions between pallets, or between pallets and operators.

Smooth and Continuous Operation

The seamless rail design allows the robot to move smoothly, while the two-way drive with 8 active wheels ensures stability and adherence to the rails. The Lithium battery with a capacity of ≥ 30 Ah supports continuous operation for 8 to 12 hours in temperatures ranging from -30°C to 49°C | -22°F to 120.2°F

Time-Saving and Increased Productivity

The high-speed operation of the shuttle robot expedites pallet movement in and out of the system, reducing forklift intervention and significantly cutting down handling time. This enables a higher volume of products to be processed within the same timeframe.

Pallet Shuttle Racking System

 

Optimized Storage Area

By eliminating forklift aisles and increasing the depth of storage racks (up to 30m ≈ 98.43 feet, adjustable based on warehouse size and pallet count), the system maximizes storage density while utilizing existing warehouse floorspace efficiently.

maximize-warehouse-storage-with-shuttle-racking

Pallet Shuttle Rack doubles storage capacity without expanding space

Cost Optimization

Optimized warehouse space reduces costs associated with facility expansion, additional staff, and operational maintenance. For cold storage, reduced cooling areas also lower energy consumption.

Flexible Inventory Management with FIFO and LIFO

Whether the warehouse operates on FIFO, LIFO, or both, the system adapts flexibly to meet inventory management strategies.

User-Friendly Interface

The system's operations can be easily managed via intuitive interfaces on tablets, handheld controllers, or other Wi-Fi-connected devices. Operators, managers, and business owners can quickly learn and adapt without extensive training.

Enhanced Safety in Warehouses

The elimination of forklift aisles reduces the risk of collisions, minimizing potential product damage or workplace accidents.

Ideal Applications for the Pallet Shuttle System

The Pallet Shuttle System is suitable for a wide range of industries, including cold storage, general warehouses, logistics, raw material storage, and finished goods storage, under temperatures ranging from -30°C to 49°C | -22°F to 120.2°F.

With a high load capacity of up to 2000 kg/pallet ≈ 4409.24 pounds/pallet, it is especially suitable for businesses requiring dense storage, offering a modern and intelligent storage solution with automation features.

pallet-shuttle-rack-advantages

Eurorack Pallet Shuttle Rack reduces costs in cold storage (-30°C to 49°C / -22°F to 120.2°F)

Differences Between Radio Shuttle Robot and Wi-Fi Shuttle Robot

Radio Shuttle and Eurorack Wi-Fi Shuttle are two popular robot models designed to optimize storage in Pallet Shuttle Racking Systems. However, they differ significantly in design and operation, offering varying levels of flexibility and control.

Radio Shuttle System

This is the first-generation Shuttle Robot, controlled via radio frequency signals. Operators use a remote control within a limited range to position pallets accurately based on manual commands. This type of robot has relatively limited automation capabilities, performing only basic tasks.

Eurorack Wi-Fi Shuttle System

This is an upgraded Shuttle Robot featuring a modern design and more advanced technologies compared to the Radio Shuttle. It is controlled through industrial tablets or smartphones connected via Wi-Fi, allowing operators to manage the robot from anywhere without spatial limitations.

Notably, the Eurorack Wi-Fi Shuttle can perform advanced functions such as continuous pallet loading and unloading, pallet sorting, pallet counting, and obstacle detection to ensure workplace safety. Additionally, it tracks the number of pallets processed daily, enabling efficient warehouse workflow management.

Pallet Shuttle Racking System

Technological Advancements of Eurorack Wi-Fi Shuttle Robot Over Radio Shuttle Robot

The Eurorack Wi-Fi Shuttle Robot represents a significant technological improvement over the traditional Radio Shuttle, with a focus on increased automation, efficiency, and user convenience. Its ability to perform complex tasks with precision and safety makes it an indispensable tool in modern warehousing.

Eurorack: A High-Quality Pallet Shuttle Racking Manufacturer

Over the years, Eurorack has modernized its production of warehouse racking systems by importing top-tier mechanical production lines from Europe and Japan. Supported by a team of highly skilled engineers, Eurorack has automated many production stages to minimize costs. The result is competitively priced, high-quality products that meet ISO 9001:2015 standards for safety and reliability.

euroracks-advanced-manufacturing-technology

Eurorack's advanced manufacturing technology ensures high-quality products with absolute precision

Reasons to Choose Eurorack Pallet Shuttle Racking

  • Premium Stainless Steel Materials: Made from high-quality stainless steel sourced from trusted industry brands.
  • European-Standard Powder Coating Technology: Ensures rust resistance and absolute safety.
  • Modern Design: Optimizes storage space for every square meter of warehouse area.
  • Reasonable Pricing: Products are directly from the manufacturing facility, ensuring competitive pricing.
  • Detailed 36-Month Warranty: Specific coverage for each component.
  • Quick Installation: Fast execution ensures the system is operational in a short time.

These insights into the Pallet Shuttle Racking System highlight the benefits of using Shuttle Robots in warehouse storage. The Eurorack Wi-Fi Shuttle Robot, with its advanced features and user-friendly design, provides a smart and efficient solution for modern warehouses.

Contact Eurorack today for intelligent storage solutions and warehouse automation that is both effective and optimized.

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